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ON-SITE
MAINTENANCE EVALUATION:
Let us tear down and firm price scope your repair. |
WE
SERVICE:
- Ingersoll-Rand®
- Joy®
- Worthington®
- Chicago
Pneumatic®
- Clark®
- Pennsylvania®
- Bauer®
- Penjax®
- Norwalk®
- NorwalkCooper
Bessmer®
- Dresser
Rand®
- Gardner
Denver®
*Precision
Compressor Parts is not affiliated in any way with the OEM brands
listed
Specialized service includes parts or repairs for pistons, piston
rods, crankshafts. Babbitt bearing (replace or Re-Babbitt), crossheads,
new valves, reconditioned valves, cylinder boring and sleeving,
cold repair cracked cast iron, cleaning water and air passage ways,
repairing/replacing inter and after coolers, lubrication systems,
oil/water separators, new rings, rider bands, packing and scrappers
Precision
Compressor is the
premier reciprocating compressor specialist in the US. Whether your
needs call for repair, maintenance, parts redesign or special projects
we can do the job. We have refurbished and serviced in excess of
12,000 reciprocating compressors for large industrial facilities.
We have developed new lubricants; valve materials and controls to
further take advantage of this most efficient technology. Our clients
average 14 years with our company and we earn our business on every
job. We stock major parts for all major brands and for most parts
can deliver in 48 hours. We also have many machines in storage in
the event of catastrophic failure that can be reinstalled. Under
our maintenance program it is not uncommon to reduce O&M cost
by half, double valve life and reduce cost of parts by 30% over
OEM levels. If required we can design or remanufacture steam recompression
systems, steam driven compressors, high pressure soot blowing compressors,
booster compressors, landfill gas compressors, special ammonia,
hydrogen freon, methane coke gas compressors.
SAMPLE
PROJECTS:
1) In place rebuild of 3 Ingersoll-Rand PRE-2 plant air compressors
(600, 800 & 1000 HP) Scope included; the rebuild of inter and
after coolers, boring and sleeving of cylinders, rebuild low pressure
inlet and discharge valves, repair high pressure inlet and discharge
valves, new bearings and shims, piston repair, rider-bands, oversized
high and low pressure rings with expanders, scrapers packing. This
project was completed in 15 working days, at $100,000.00 less and
in 5 weeks sooner the OEM quotes.
2)
In place rebuild of 400 HP PRE-2 that had been shut down for two
years, Scope included main bearing repairs, main bearing shims,
rebuild low pressure inlet and discharge valves, repair high pressure
inlet and discharge valves, rebuild of low and high pressure unloader
valves, packing scrapers, new high pressure piston rod, polish low
pressure piston rod, replace main bearing temp probe and oil gauges,
oversized high and low pressure rings with expanders, cleaning of
water jackets, new crank pin and wrist pin bearings, rebuild cylinder
lubricators, remove and repair damaged crank pin and counter weight,
straighten high pressure connecting rod and cryogenic motor cleaning
and insulation. Total project time 15 working days.
3)
In place rebuild of Chicago Pneumatic 1000 HP compressor including
metal stitching of 14 cracks in heads and cylinder, new HP piston
casting, piston rod, boring and sleeving HP cylinder, new lubrication
system and new valves and unloaders.
Special
Rebuild Projects:
·
IRCO XPV-1, 28*28*21*21*30 (Coke Oven gas compressor unit)
· IRCO XHE 1000 HP 2 stage, 4 cylinder unit
· IRCO XPV, 41*41*25*25*30 (Steam driven compressor units)
· IRCO HHE, 500 HP air booster compressor
· IRCO ESH-1, single stage double acting anhydrous chlorine
compressor
· Worthington combination YC-2/HB-1, two stage argon recovery
and booster compressor (3 units)
· Clark 3500 HP 5-stage Freon recovery compressors
· Pennsylvania Pump/American Air Compressor AF-1, steam booster
compressors
· Hydrogen Compressor 165psi, 350 CFM
· IRCO ESV-1, modified to be natural gas compressor exceeding
API 618 requirements
· Modified Worthington HB-5, 5-stage, 5000 psig, air compressor
· Packaged Gardner Denver W class, 3-stage single acting
300 PSIG air compressor
powered by Diesel engine
· IRCO XRE-1, ammonia compressors for 3 million cubic feet
of cold storage warehouse space
· Cooper Bessemer, 1500 HP methane (landfill gas compressors)
· 5-stage Norwalk, 5000 PSIG Hydrogen compressors
· 1600 PSIG helium compressor
· (2) 10,000 hp Clark, gas engine driven, pipe line natural
gas transmission compressors
· Hydrogen circulating compressors for fuel cell research
· Maintenance contract for 7 special made 40,000 CFM, 13,500
HP coke gas compressor.
These were single stage double acting air compressors with
86’’
air cylinder and 36’’ drive cylinder for blast
furnace.
We
know Reciprocating Compressors and we want the chance to earn your
business |